Things you need to know about plywood

Screenshot at Aug 09 16-49-20

The trickiest and most important part is the plywood.

The most important factor in a retrofit is the plywood’s ability to resist earthquakes.  Plywood is the central component in an assembly consisting of bolts, plywood, and shear transfer ties which together form a shear wall.  Shear walls are the backbone of any retrofit.

The type of nails or staples used, their size and length, plywood thickness, the species of wood, the manufacturing process used in plywood production, and the wall framing all play a part in a shear wall’s performance.

Plywood is limited in its ability to resist earthquakes because the plywood itself can only be strained only so far before it fails.  Bolts do not have the problem, and shear transfer ties do not have that problem.  Therefore, the plywood connection is the most important connection in a shear wall system.

The table below is from APA Research Report 154 and the values are still used in the building code.

Table 1: Earthquake resistance of plywood varies according nailing and type of plywood.  The purple boxes call attention to differing strengths in plywood based on plywood nailing and the type of plywood used.  In one case, the plywood can resist 200 pounds of earthquake force per each linear foot when 5/16 plywood with 6d nails penetrating 1-1/4 inch into the framing are spaced 6″ apart on the edges.  Or 870 pounds per linear foot with 15/32 (half inch) plywood with 10d nails penetrating 1 -5/8 nails into the framing and spaced 2″ apart.

 

Below are some more detailed instructions on how to read this important table.

The black and red arrows point at numbers that represent the pounds of earthquake force each linear foot of plywood can resist if nailed in a manner consistent with the table.  For example, if we go the bottom row of the table that starts with 15/32 and follow it left to right we see that:

154 3 Arrows(1) The Panel Grade is Structural 1 plywood.

(2) The plywood’s thickness is 15/32″

(3) The penetration into the framing is 1 1/2 inches.

(4) The nail size is 8d  (8d or 10d is simply a way of describing nails a certain length and diameter)

(5) The plywood is nailed on the edges 6″, 4″,3″ or 2″ apart.

As shown by the blue arrow above, structural 1 plywood nailed with 8d nails 4″ apart on the edges will provide 430 pounds of resistance per linear foot.  As shown by the red arrow above, structural 1 plywood nailed with 10d nails 2″ apart on the edges will provide 870 pounds of resistance per linear foot.  What kind of nailing would you want for your house?

Plywood Nailing

The best plywood in a seismic retrofits is called Structual 1.  It is made to resist earthquakes.  The closer together the nails are spaced on the edges of the plywood, the the more earthquake resistant and stronger the plywood will be.   All retrofit guidelines  require nailing plywood edge nailing that is 4″ apart. This is done even though plywood nailed at 2″ apart will double the earthquake resistance of the plywood.  That might make sense to some people, but certainly not to me.

It is very clear that these guidelines only allow this low strength plywood nailing.  These guidelines recommend the use of the Nailed Blocking Method with 4-10d nails in each block.  A 10d nail can resist 176# of earthquake force.  Because these blocks split so readily it was decided that no more than 4 nails would be allowed for each block.

A 4 foot length of plywood will require 3-14″ blocks. Each block can resist  = 704# (4×176#).  Multiply that by 3 (number of blocks) and you get a 2,112# block to mudsill connection.   Four feet of plywood can resist 1720#(our 2,112# block to mudsill connection is therefore 392# stronger than we need.

If we want to minimize splitting we could use 8d nails that can resist 125# per nail.  In that case we would need 14 nails, or 5 nails in 2 of the blocks, and 4 nails in the 3rd block. There is no point in nailing the plywood such that it exceeds the strength of these blocks.  8d nails are much less likely to split the block so it is recommended that this is what you do.

2 by 4 block with plywood

These higher capacity shear walls are  not always feasible, and only the person who determines the shape, size, and condition of your existing house can make that determination.

How do Plywood Shear Walls Fail?

It is in the nails.  If the shear wall resistance matches or exceeds the force it is supposed to resist, the plywood an nails will not move.  For example, if we designed a shear wall to resist 10,000# of force, and it was hit by 10,000# of earthquake force, the nails and plywood remain exactly as they had been installed.

 

If the earthquake forces exceeds the strength of the plywood-lets say the plywood is nailed to resist 10,000# of force-and that plywood tries to resist 15,000# of force, you will get nail pull out as circled in red.

If you nail the plywood to resist 10,000# of force and it is must resist 20,000# of force, you will get nail punch out as shown below.

The Impact of Nailing into Redwood

As we can see, in each case the failure in the plywood to framing connection included nails being pulled out of the framing.  Different species of wood have greater or lesser abilities to keep nail withdrawal to a minimum.  We can see which types of wood will be the most successful in keeping nail pull out to t minimum.  Using the American Wood Council Connection Calculator we can discover how much pull out force it takes to pull a nail out from the framing.

Douglas Fir nail pull out is 77 pounds.

Redwood (either close grain or open grain) nail pull out is 56 pounds

In other words, nails in redwood will pull out 28% sooner than nails in Douglas Fir. For this reason some designers recommend adding 25% more nails to the redwood.  Unfortunately, there has been no testing to confirm this.

Why does this happen and how to prevent it.

As you can see in the two photographs above, the buckling plywood has withdrawn the nails from the framing.  At the same time the plywood separated from the nails altogether as shown by the “Punch out” image above.  This nail withdrawal happened because the plywood buckling force exceeded the nail’s withdrawal limit.

The total withdrawal limit or resistance is determined by the total surface area of the nails touching the plywood, the diameter of the nails,  as well as the penetration of the nails into the framing. The greater the number of nails, the greater the nail head surface area touching the plywood, and the greater the embedment of the nails into the framing, the greater the resistance to withdrawal failure.   In other words, if a four foot long piece of plywood is nailed with a 8d nail every 4 inches, the nail resistance to withdrawal will be half of that of  plywood that is nailed with 8d nails spaced every 2 inches.

Non-Conventional Shear Walls are Sometimes Vital to a Good Seismic Retrofit

Double Sided

Double sided shear walls are useful when space for a shear wall is limited and a new shear wall is required.   By using a double sided shear wall one can have 6 linear feet of foundation, install a 6 foot long shear wall on each side, achieve the strength of 12 linear feet of shear wall that normally would have take 12 linear feet of foundation.

Further on in the report it states:

“Typical failure of these walls was in compression and crushing of the lumber framing where the end studs bore against the bottom and top plates.The designer should carefully consider column buckling (snapping like a pencil) of the end framing members and bearing on the bottom plate in order to transmit these forces in compression to the foundation and in tension to hold-downs. In some cases it may be desirable to stop the plate short of these end studs and allow the end studs to bear directly upon the foundation.  In light of this the designer should carefully consider column buckling of the end framing members (they can buckle and snap).  This is done by carefully sizing the end framing members, reinforcing them with steel, or having the end studs bear directly on the foundation.”

The Most Technical Parts of Building Retrofit Shear Walls

1/8” crushing of the end studs into the mudsill at the bottom plate can cause over 1″ of at the top on a narrow shear wall.  The magnification factor is the height of the shear wall / width of the shear wall x the amount of mudsill compression.  If the walls are too flexible they will not resist much earthquake force when the whole house deforms (twists) because of the earthquake.

For example, if the end framing member studs on an 8 foot tall by 4 foot wide shear wall  crush the mudsill 1 inch, the deflection at the top will be 2 inches, which is significant.  (8/4 = 2,  x 1 inch compression = 2 inch movement.

Note that a normal shear wall has deflections at the top of the wall in the range of about 0.2 inches at their design loads, so you can see that a little crushing can cause big problems when a narrow shear wall is used in line with other conventional shear walls.

This is more of a deflection issue (lateral movement of the top of the shear wall) rather than a strength issue.   1/8” crushing at the bottom plate can be translated to over an inch of deflection at the top for a narrow shear wall.  The magnification factor is the height of the shear wall / width of the shear wall.  If the walls are too flexible they will not resist much earthquake force when the whole house deforms (twists) because of the earthquake.

High Capacity Shear Walls

In a series of experiments done by the American Plywood Association to test the limits of plywood floor strength.  A plywood floor is the same as a shear wall placed horizontally and the values below are equivalent to the typical vertical shear wall. Their finding can be found in APA Research Report 138

138 Word

 

APA Research Report 138 :  describes tests prove show very high strength shear walls can be produced by using multiple rows of nails or staples in wood framing that is wider than the normal 1-1/2 inch wide framing used in new construction.  The capacity of staples shear walls is at the bottom of this Table.

Table 1 American Plywood Association Research Report 138

Looking at this table we are using:

(1) Structural 1 Plywood

(2) Plywood that is 23/32 ” thick.

(3) The stud framing that is 4″ wide.

(4) The rows of nails.  For example, 3 lines of fasteners means there are 3 rows of nails going up and down on the studs.

As you can see a shear wall built in this way can resist 1800 pounds of earthquake force and represents the strongest shear wall ever tested.  Even though it has never been tested, a two sided shear wall of this type could have an enormous ability to resist earthquakes.  If old growth lumber is used even closer spacing of staples can provide an almost limitless shear wall capacity.

Overturning Forces in High Capacity Shear Walls

A typical application would be typical building in San Francisco where much of the front lower story is taken up by a garage and the rest is taken up by a stair wall.  In these circumstances the front of the building is not connected to any foundation.  This is also a preferred method in terms of effectiveness and often cost compared to moment columns. 

SAN FRANCISCO HAS THE HIGHEST NUMBER OF SOFT STORY HOMES IN SAN FRANCISCO

The next consideration is uplift or overturning forces.

For example, if we build a high capacity shear wall that can resist 1800# of force, the overturning force will be 8 x 1800# or 14,400# of overturning force.  This kid of force will crush the mudsill and certainly break out the foundation. For example, if the shear wall can is resist 1900 pounds per linear foot of lateral earthquake force, it will also need to resist #15,200 pounds of overturning force.    For this reason proper sizing of hold downs is critical.  Under Model No. is the name of the hold down.

Hold Downs

Stapled Shear Walls

 

Stapled SW

Stapled shear walls are a consideration when one is concerned about the framing behind the plywood splitting.

The thickness of plywood has no bearing on shear wall strength except in the case of high capacity shear walls.  For these shear walls, plywood up to 19/32″ (3/4) thick was tested and it was discovered shear wall built in this manner were on average three times stronger than the shear walls found in  the California Building Code.

This type of shear wall is extremely useful when one needs the strongest shear wall possible and a foundation strong enough to withstand this force.  A typical application would be shear at the front or back of a long apartment house, such as those found in San Francisco, built on a new foundation with extensive steel reinforcing.

Stapled shear walls are a consideration when one is concerned about the framing behind the plywood splitting.  According to the American Plywood Association one should be able to double the number of nails and double the strength of the shear wall even though this was not tested.  In other words, if you double the staple spacing, you should be able to double Target Shear.  

Target shear is another name for “allowable load” which is the value the building code says you can use when designing a shear wall.  “Ultimate Load” is the point at which the test specimen actually failed.  “Load Factor” is the safety factor.  Meaning if you have a shear wall that fails on the testing table (ultimate load) and divide this by the safety factor (load factor) the result is the “Target Design Shear” or allowable load.  Scientist have a way of making everything more complicated than they need be.

Staples not create high capacity shear walls, but if spaced close enough together they are extremely stiff.  This can be useful when designing a shear wall that will be working in tandem with other shear walls made of a stiffer material such as plaster. 

Plywood to Plywood Connections

PLy to Ply

In this test plywood was stapled to plywood to see if how strong this connect would be.  This is useful when it is necessary to attach to pieces of plywood together which is often the case when the contractor did not attach the first layer of plywood to the mudsill. 

Sill Nailing

 The next consideration is uplift or overturning forces.  High capacity shear walls must resist a tremendous about of overturning.  For example, a high capacity shear wall can create 14,400 pounds of force trying to lift the ends of the shear wall up off of the foundation.  For this reason proper sizing of hold downs is critical.  

 

Quality of Cripple Wall Framing

Older homes were built with old growth Douglas Fir and redwood that was centuries old.  This wood has very different properties compared to wood grown on modern tree farms.  The old wood is much denser and is very difficult to split compared to  tree farm lumber.  For this reason the retrofit guidelines found in the International Existing Building Code, the Bay Area.s Standard Plan A, Seattle’s Project Impact,and  the Los Angeles Retrofit Building Code only allow 8d nails spaced no closer than 4 inches apart.  Old growth lumber should always be used whenever possible because it can easily be nailed with larger 10d nails 2 inches apart on the edges without splitting.Pnoto: Flush cut sill is best for earthquake retrofits

Seismically Bracing a Failing Cripple Wall Photo

If the initial shock does not collapse the cripple wall, an after shock might. In the photo below, a  man trying to prevent his already leaning cripple wall from fully collapsing in an after shock.

 You need the right type of Plywood

The two types of plywood available are Rated and Structural One, but for shear wall use the plywood must have 5 plies. Rated Plywood can be made of any species of wood while 10% stronger Structural 1 must be made of denser Southern Pine or Douglas Fir.  Overall it is not that big a deal if you use Rated instead of Structural one.

Avoid 3-PLY PLYWOOD

3 ply plywood tore in Northridge Earthquake

Plywood made with only 3 plies tore in the 1994 Northridge Earthquake and should not be used

Shear walls made of 3 ply plywood tore in the Northridge Earthquake so the City of Los Angeles downgraded  the acceptable limits for 3-ply plywood to a maximum of #200 plf.  On page 10 of the Wood-Frame Subcommittee Findings Report published immediately after the Northridge Earthquake it says: “The performance of 3-ply construction has raised questions of its ultimate capacity.  Horizontal tearing has occurred on some outer face plies above the inner ply seam.  Values for all 3-ply panel construction were therefore reduced to 200lbs/ft maximum.”

 

Aspect Ratio-This is very technical

An aspect ration is the ratio between the height and the width.   For example, a shear wall that is 8 feet long and 4 feet wide has an aspect ration of 2h/1w (the height is twice as long as the width).  Normally it is written 2:1, or 2/1.

To use the values listed in Table 1 (see the chart at the beginning of this page), which is found in the building code, a shear wall must have a 2/1 aspect ratio or less.  If the aspect ratio is greater than 2/1 but less than 3.5/1, the earthquake resistance measured in per linear foot of resistance, must be reduced by what is called a reduction factor.

This maximum 3.5/1 aspect ratio translates into an 8 ft. shear wall 27.5″ wide.  Any narrower than this and you have a post and it is rated at zero.

The way you figure out the aspect ratio of a shear wall is to divide both the height and the width by the width.  For example: if a shear wall is 64″ high/18″ wide, we divide both the height and the width by 18 to get a ration of 3.5/1.  If the wall is 96″ tall then 96″/18″ = 5.3/1.  AT this point it is a post and not a shear wall.

Once we determine the aspect ratio, assuming it is less than 3.5/1, we use a reduction factor of twice the width 2w/h (height).  So if we have a shear wall that is 96″ tall and 32″ wide the reduction factor is twice the w/h = 2 x 32/96 = 0.666.  The number in the shear Table 1 is multiplied by this factor to get the reduced shear capacity of the narrow wall.  In this case if the plywood can resist 870 pounds per linear foot, and the width of the shear wall is 2 1/2 feet, the capacity based on this table is 2.5 x 870 or 2,175#.  The reduction factor is 0.66.  2,175# x 0.66 = 1,435#.